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DC power is the traditional source of energy on commercial and pleasure
boats, both power and sail. Many boats have been built and many
still are built with purely DC systems. However, the continuous
development and improvement of small marine engines has resulted
in volume sales of compact AC diesel generator sets. The advantages
of AC on board are many, enabling boat owners to power heavy electric
consumers such as water heaters, air conditioners, water makers,
power tools and household electrical consumers such as hair driers.
Both AC and DC systems have their advantages, very often depending
on the application, thus it is necessary to find the correct solution
for each application.
When using AC power it is essential that the prime mover, the diesel
engine, is running at a constant speed of 1500rpm or 3000rpm in
order to obtain 230v at 50Hz. With modern high speed diesel technology
and correct maintenance it is possible to get many running hours
from an HFL diesel marine generator. These units suit many applications,
especially on larger boats with airconditioning systems and many
other AC users.
With
many other craft the priority is simply replenishment of the batteries,
thus making it more appropriate to run a DC generator, rather than
running an AC generator just to convert the AC energy back to DC
via a battery charger. The batteries then power the many DC systems
on board, for example on a blue water cruising yacht, an inverter
being used to efficiently convert DC to AC for light loads.
Innovation
The
new DC alternative from HFL is based on a regulation system whereby
the operation of the diesel charger is automatically controlled
by the state of the battery. Whenever 12 or 24v consumers are used
the battery voltage will drop dramatically. Once the batteries have
reached a preset voltage, the diesel charger will automatically
cut in, replenishing the batteries up to 14v or 28v respectively,
then switch off again automatically. A DC generator is capable of
providing output via its alternator over a wide set of operating
conditions, with the engine speed being variable offering fuel economy
and lower service requirements.
Application
The HFL diesel charger can be used anywhere on board marine craft
and is also suitable for road vehicle usage, such as RV's and demonstration
vehicles. Naturally for non-marine applications a dry exhaust should
be employed, dry exhaust systems are also suitable for canal and
narrow boats. Using a battery system with sufficient storage capacity
would allow long periods on board with no combustion engine in operation.
Thus a variety of DC consumers can be used with confidence with
the owner knowing he can efficiently and cheaply recharge batteries
with his HFL DC charger. Considering these advantages it becomes
apparent that the new DC charger from HFL is most suitable for smaller
craft, such as cabin cruisers from 18' onwards and sailing boats
from 25' upwards.
Inverters
This new technology allows easy conversion from DC power into AC
230v. By using rectified sign wave inverters, microwave ovens can
be powered with input voltages of 230v and very accurate electronic
controls. Other consumers such as televisions, CD players and communication
equipment can be powered and charged as and when required to suit
individual owners demand.
Exhaust
In
many cases the exhaust systems on board are noisy and therefore
objectionable. The introduction of the HFL exosilent has greatly
contributed in achieving quiet wet exhaust systems both internally
and externally. Together with a diesel charger in the cocooned version
it is fair to say that the DC generator charger will be almost inaudible,
with the ability to operate with total quiet both inside and outside
the boat.
Costs
It is obvious that the simpler DC diesel charger is less in price
since the technological requirements are lower than those of AC
generators. HFL have established that building small cocooned diesel
generators below 4kva is not cost effective, with the outputs so
low as to be pointless to install. The DC alternative is therefore
the choice for modern boats employing battery systems in conjunction
with a small inverter. The accommodation of this equipment on board
small boats is easy and since costs are no longer the main issue,
we feel that the DC alternative is shaping the future in small boat
power generation.
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Model
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Voltage
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A
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Weight
kg
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H1D12-65K
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12V
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65
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45
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H1D12-100KC
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12V
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100
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56
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H1D24-50KC
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24V
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50
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58
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Engine
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Kubota
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Output
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4HP/2.9KW/2600rpm
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Bore / Stroke mm
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66
x 62
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Displacement cm3
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212
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Cooling
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Heat
Exchanger
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Inclination Angle
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25
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Starter
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12V
x 0.8KW
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Combustion
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TVCS
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Engine
Horizontal
type diesel engine with horizontal cylinder. Rating to ISO 8528.
Low build with side-belt driving power take off to provide minimum
overall dimensions. Direct fuel injection based on Kubota three
vortex unique super-efficient fuel spray combustion system for low
vibration and clean exhaust emissions.
Alternator
Small
case alternator designed for high output at high operating temperatures
in heavy duty environment. Hand wound, high output stator, precision
balanced rotor. High speed bearings and heavy duty diodes, marine
certified.
Regulator
-
Three step charging with bulk absorption and float modes
- Starting
delay timer · Stepped voltage on turn on
- Short
circuit protection
- Over
voltage protection
- Duty
cycle current limiting
- Gel
cell battery protection
- LED
signal lamp for:
Turn on delay
Float mode
Short circuit
Missing or blown fuse
Traveller DC Generator
The engine and belt driven DC alternator are mechanically coupled.
Engine cooling via plate type marine heat exchanger and circulating
fresh water pump. Belt driven self priming sea water pump with raw
water injection in to dry exhaust. Oil, fuel and aircleaner internally
mounted. 12V electric fuel delivery pump, diesel system self bleeding.
Set wired in failsafe configuration for cooling water temperature
too high and low oil pressure.
The complete generator is mounted in a GRP enclosure (with the exception
of HD12-65K) for quiet operation incorporating forced air circulation
in cocoon. Internal and external resilient mounts to prevent transmission
of structure borne noise.
All sensitive electric and electronic components mounted in separate
enclosure to facilitate easy service access, also to ensure electromechanical
suppression of interface radiation. Heavy duty DC terminals and
loom connections for remote control panel.
Specifications may be altered without notice.
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